Engineered power infrastructure for mission-critical systems

Power architecture for AI infrastructure

800 VDC Power Solutions for AI Data Centres

One coordinated portfolio for busway tap-off, intelligent rack distribution, 800 VDC-to-48 VDC conversion and facility-level power monitoring.

Zentronics integrated 800 VDC distribution architecture for high-density AI data centres
Integrated 800 VDC architecture concept. Final voltage window, power capacity, protection, mechanics and telemetry are confirmed for each approved project.

Complete DC power chain

From the facility busway to the 48 V compute bus.

Zentronics brings the four essential 800 VDC building blocks together on one engineering platform.

The portfolio connects overhead distribution to the rack, protects and meters individual branches, converts high-voltage DC close to the compute load and exposes electrical performance to facility systems.

Each product is configured against the source architecture, fault level, rack load, cooling design, output interface, service procedure and required monitoring depth.

Tap-offProtected busway-to-rack interface
Intelligent PDUBranch distribution and control
Sidecar800 VDC to 48 VDC conversion
MonitoringBusbar and facility telemetry

800 VDC product portfolio

Four coordinated products. One rack-power architecture.

Select individual building blocks or engineer them together as an integrated system.

01

Busway interface

800 VDC Rack Tap-off

Creates the protected transition from an overhead DC busway to the rack power path.

  • Project-matched busway engagement
  • DC-rated fuse, MCCB or isolation options
  • Local voltage, current and status indication
  • Optional network telemetry and alarm I/O
  • Cable, busbar or keyed output interfaces
02

Rack distribution

800 VDC Intelligent PDU

Distributes the rack input across protected branches with electrical visibility and optional intelligent supervision.

  • Per-branch DC protection
  • Input and branch-level metering options
  • Keyed and touch-protected outputs
  • Local display, alarms and event records
  • Ethernet and serial management options
03

Rack-side conversion

800 VDC to 48 VDC Sidecar Converter

Converts facility-level 800 VDC to the 48 VDC bus required by high-density compute platforms.

  • Modular conversion architecture
  • Redundancy and serviceability options
  • Controlled start-up and system interlocks
  • Output busbar matched to the compute rack
  • Module and system-level telemetry
04

Facility visibility

800 VDC Busbar Power Monitoring

Measures the DC power path from facility distribution through rows, tap-offs and rack entry points.

  • DC voltage, current, power and energy
  • Feed, row and branch monitoring options
  • Capacity and load-balance visibility
  • Configurable alarms and historical data
  • SNMP, Modbus TCP and system integration

Architecture sequence

A coordinated path from source to silicon.

01

Distribute at 800 VDC

Move power through the facility or row busway with lower conductor current than a comparable low-voltage DC architecture.

02

Enter the rack safely

Use a project-matched tap-off to establish the protection, isolation and metering boundary at each rack.

03

Distribute or convert

Feed 800 VDC loads through an intelligent PDU or convert close to the rack through a 48 VDC sidecar platform.

04

Measure the system

Combine busbar, tap-off, rack and branch telemetry to understand capacity, balance, energy and operating state.

Capability matrix

Define every interface as part of one system.

Product layerPrimary roleEngineering optionsTypical interfaces
Rack Tap-offBusway-to-rack protection and isolationBusway interface, DC protection, pole isolation, local metering and output connectionOverhead busway to cable, busbar or keyed connector
Intelligent PDURack-level branch distributionBranch quantity, protection, switching, metering, alarms and environmental sensing800 VDC input to protected rack branches
Sidecar ConverterHigh-voltage to 48 VDC conversionPower capacity, module count, redundancy, cooling, output bus and controller800 VDC input to 48 VDC compute bus
Busbar MonitoringFacility and row electrical visibilityMeasurement points, current range, accuracy, logging, alarms and communicationsSensors and meters to DCIM/BMS/network systems

Final ratings and feature availability are project-specific. The approved system specification defines voltage range, current, protection, insulation, connectors, telemetry, compliance and environmental limits.

Safety and system engineering

High-voltage DC must be designed as a complete protection chain.

Source behaviour, available fault energy, conductors, interruption devices, insulation, touch protection, polarity, earthing and service procedures are evaluated together.

Zentronics coordinates the product interfaces with the approved busway, rack mechanics, conversion architecture and facility operating method. Component selection and compliance scope are confirmed from the actual installation requirements.

DC

DC-rated interruption and protection coordination

ISO

Insulation, clearance and controlled isolation

I/O

Keyed connectors, interlocks and alarm interfaces

T

Conductor sizing, thermal rise and cooling integration

Intelligent monitoring

One operational view across the 800 VDC path.

Applicable controllers bring together local status, electrical measurements, alarms and remote management.

Measurement can be placed at the facility feed, busway, rack tap-off, PDU inlet, individual branch, converter input or 48 VDC output. This layered visibility supports commissioning, capacity planning, load balancing, fault investigation and lifecycle operation.

SNMP, Modbus TCP, Ethernet and serial options are available across supported configurations. Final protocol, cybersecurity, polling and data-retention requirements are defined per project.

Applications

Engineered for emerging high-density compute.

AI accelerator clusters

Facility-to-rack DC architecture for GPU and accelerator systems with high power density and detailed telemetry.

Hyperscale HPC

Repeatable row and rack power building blocks designed around capacity, availability and service access.

OCP / Open Rack

Sidecar and power-shelf integration for platforms using a 48 VDC rack bus or modular conversion architecture.

AI-ready colocation

Measurable, protected rack boundaries that support tenant capacity and future high-density deployment.

Validation laboratories

Instrumented distribution and conversion platforms for 800 VDC product development, commissioning and load testing.

Custom DC infrastructure

Application-specific electrical, mechanical, firmware and communication variants developed from approved interface data.

In-house execution

One engineering partner across all four product layers.

Zentronics coordinates electrical architecture, protection, power electronics, metering, embedded control, mechanical integration, manufacturing and validation.

Engineer one complete 800 VDC power path.

Share the facility source, busway, rack load, conversion, protection and monitoring requirements with Zentronics.

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